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Packaging Group		 Column Attachment
Tool-set for CCGA
U.S. Patent No. D808,350S1
 
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Tool-Set for Attachment of Solder Columns

What is it.
A tool-set for attachment of solder columns for your specific CCGA device. Designed for ceramic Land Grid Array (LGA) substrates. Also reworks plastic BGA into column grid arrays. Expandable to your needs. The basic tool-set includes a bottom graphite to hold the LGA substrate, a mating top graphite to align Flip-Pack® cassettes pre-loaded with columns and a solder paste stencil. Use a pallet to hold the bottom graphite during solder paste stencil printing. Buy interchangeable parts to make your own system. An entry level tool-set can process volumes up to 500 CGA packages per month. Just add more bottom graphite bases and top graphite arrays to increase throughput to 10,000 packages per month. Tooling change-over for a new CGA device is quick. Simple column attachment process steps using new Flip-Pack®

Features:
  • Custom fabricated to match LGA dimensions from 8x8mm to 45x45mm
  • Graphite Tool-set includes: Bottom graphite, top graphite and positioning pegs
  • Solder Columns: Sold separately.
  • Pin-Pack® pre-loaded cassettes with columns - Sold separately
  • Solder Paste Stencil: Make your own stencil with a gerber file provided by TopLine
  • Pallets: Make your own pallet/fixture with a gerber file provided by TopLine
  • Sn63/Pb37 Solder Paste: Kester EP256 or select your own ROL0 paste.
  • Stencil Printer: Use your own solder paste stencil printer.
  • See TopLine's R&D manual benchtop C7-PRINTER.
  • Reflow oven: Use your own vapor phase reflow oven or 12-zone convection oven.
    •

    Dimensions:
  • Graphite O.D.: 5.0" x 5.0" x .75" (125mm x 125mm x 19mm) Base+Stage+Top Graphite
  • Graphite Mass: 400g (typical) Set Base+Stage+Top Graphite
  • Substrates: 12x12mm to 57mm x 57mm (Contact TopLine for larger Substrates)
  • Substrate Type: Ceramic or Organic


    • See all Required Tools at a Glance
    C7-GRAPHITE SET
    Complete Top and bottom set for your specific CGA
    DWG Number Model Number Column
    Type    		 Substrate
    X/Y Size    		 STAGE DWG
    LGA Thickness
    Shoulder/Total    		 Substrate
    Material    		 Matrix
    Row x Col    		 Pitch Column
    ØDia    		 Device Type Solidworks
    360°Model
    711280 C7-GRAPHITE-143-A Pb80/Sn20 14.5x14.5mm Stage 514401
    4.0/4.65mm    		 Ceramic 12x12 1.0mm Ø0.51mm
    (20 mil)    		 CCGA143
    Aeroflex
    Cobham    		 360° Model
    721380 C7-GRAPHITE-168-A Pb80/Sn20 17x17mm 3.0mm Ceramic 13x13 1.27mm Ø0.51mm
    (20 mil)    		 CCGA168
    Cobham    		 360° Model
    711380 C7-GRAPHITE-169-RU Pb80/Sn20
    Pb90/Sn10    		 14.5x14.5mm 4.08mm Ceramic 13x13 1.0mm Ø0.51mm
    (20 mil)    		 CCGA169
    RU    		 360° Model
    712550 C7-GRAPHITE-236-A SAC305
    Braided
    16x Cu    		 30.4x37.5mm
    Perimeter Row    		 Stage 525230
    2.3mm/2.9mm    		 Ceramic
    Glass-Lid    		 21x25 1.0mm Ø0.38mm
    (15 mil)    		 CCGA236 360° Model
    721680 C7-GRAPHITE-255-A Pb80/Sn20 21x21mm 2.3mm Ceramic 16x16 1.27mm Ø0.51mm
    (20 mil)    		 CCGA255
    Atmel    		 360° Model
    722782 C7-GRAPHITE-337-A Pb80/Sn20 35x35mm
    Perimeter-Row    		 3.1mm Ceramic 27x27 1.27mm Ø0.51mm
    (20 mil)    		 CG337
    ASIC SideCar    		 360° Model
    722080 C7-GRAPHITE-376-A Pb80/Sn20 27.94mm
    (1.10")    		 Stage 528280
    2.8/3.2mm    		 Ceramic 20x20
    (11x11)    		 1.27mm
    (1.0mm)    		 Ø0.51mm
    (20 mil)    		 CG376
    T.I.    		 360° Model
    712050 C7-GRAPHITE-399-A
    LGA Pad Ø0.60mm    		 Pb80/Sn20
    Pb90/Sn10    		 21x21mm 3.5mm Ceramic 20x20 1.0mm Ø0.38mm
    (15 mil)    		 CG399 360° Model
    712450 C7-GRAPHITE-420-A Pb80/Sn20
    Pb90/Sn10    		 25x25mm
    6-Row    		 3.1mm Ceramic 24x24 1.0mm Ø0.38mm
    (15 mil)    		 CG420 360° Model
    722281 C7-GRAPHITE-468-A Pb80/Sn20
    Pb90/Sn10    		 31x31mm 3.43mm Ceramic 22x22 1.27mm Ø0.51mm
    (20 mil)    		 HXSRD01
    Honeywell
    722280 C7-GRAPHITE-472-A Pb80/Sn20
    Pb90/Sn10    		 29x29mm Stage 529200
    2.75mm/3.5mm    		 Ceramic 22x22 1.27mm Ø0.51mm
    (20 mil)    		 CG472
    Aeroflex-Cobham
    722281 C7-GRAPHITE-472-B Pb80/Sn20 29x29mm 3.5mm Ceramic 22x22 1.27mm Ø0.51mm
    (20 mil)    		 CG472
    Atmel
    722270 C7-GRAPHITE-483-MF Micro-Coil
    0.50x1.27mm    		 29x29mm 1.2mm
    + Flip-Chip    		 Ceramic 22x22 1.27mm Ø0.51mm
    (20 mil)    		 CBGA483
    NXP-Freescale
    722282 C7-GRAPHITE-483-F Pb80/Sn20 29x29mm 1.2mm
    + Flip-Chip    		 Ceramic 22x22 1.27mm Ø0.51mm
    (20 mil)    		 CBGA483
    NXP-Freescale
    712280 C7-GRAPHITE-483-A Pb80/Sn20
    Pb90/Sn10    		 23x23mm 3.2mm Ceramic 22x22 1.0mm Ø0.51mm
    (20 mil)    		 CG483/CG484
    Microsemi    		 360° Model
    712270 C7-GRAPHITE-483-M Micro-Coil
    0.50x1.27mm    		 23x23mm 3.2mm Ceramic 22x22 1.0mm Ø0.51mm
    (20 mil)    		 CG483/CG484
    Microsemi
    723170 C7-GRAPHITE-601-A Pb80/Sn20
    Pb90/Sn10    		 40x40mm 2.05mm Ceramic 31x31 1.27mm Ø0.51mm
    (20 mil)    		 CG601
    CN    		 360° Model
    722890 C7-GRAPHITE-576-A Pb80/Sn20 37.5x37.5mm Stage 537300
    3.0mm/3.5mm    		 Ceramic 28x28 1.27mm Ø0.56mm
    (22 mil)    		 CG576
    ASIC    		 360° Model
    722590 C7-GRAPHITE-624-A Pb80/Sn20
    Pb90/Sn10    		 32.5x32.5mm 2.8mm Ceramic 25x25 1.27mm Ø0.51mm
    (20 mil)    		 CG624
    Microsemi    		 360° Model
    722570 C7-GRAPHITE-624-M
    Photo 1   •   2    		 Micro-Coil
    0.50x1.27mm    		 32.5x32.5mm 2.8mm Ceramic 25x25 1.27mm Ø0.50mm
    (20 mil)    		 CG624
    Microsemi    		 360° Model
    722682 C7-GRAPHITE-672-RU
    Photo 1   •   2    		 Pb80/Sn20 35x35mm 5.0mm Ceramic 26x26 1.27mm Ø0.51mm
    (20 mil)    		 CG672 360° Model
    722780 C7-GRAPHITE-717-A Pb80/Sn20
    Pb90/Sn10    		 35x35mm 3.1mm Ceramic 27x27 1.27mm Ø0.51mm
    (20 mil)    		 CG717 360° Model
    722770 C7-GRAPHITE-717-M Micro-Coil
    0.50x1.27mm    		 35x35mm 3.1mm Ceramic 27x27 1.27mm Ø0.51mm
    (20 mil)    		 CG717 360° Model
    793383 C7-GRAPHITE-771-A Pb80/Sn20
    Pb90/Sn10    		 37.5x37.5mm 4.0mm Plastic 30x33 1.17/1.09mm Ø0.51mm
    (20 mil)    		 WCGA771 360° Model
    713050 C7-GRAPHITE-896-FC Pb80/Sn20
    Pb90/Sn10    		 31x31mm - Plastic 30x30 1.0mm Ø0.38mm
    (15 mil)    		 FC896/FCG896
    Microsemi
    713060 C7-GRAPHITE-896-MB Micro-Coil
    0.40x1.0mm    		 31x31mm 1.75 Plastic 30x30 1.0mm Ø0.40mm
    (16 mil)    		 FG896/PBGA898
    Microsemi
    713080 C7-GRAPHITE-896-A Pb80/Sn20
    Pb90/Sn10    		 31x31mm 3.9mm Ceramic 30x30 1.0mm Ø0.51mm
    (20 mil)    		 CG898
    723380 C7-GRAPHITE-1088-A Pb90/Sn10 42.5x42.5mm Stage 542481
    4.8mm    		 Ceramic 33x33 1.27mm Ø0.51mm
    (20 mil)    		 CG1088
    IBM    		 360° Model
    713481 C7-GRAPHITE-1136-A Pb80/Sn20
    Pb90/Sn10    		 35x35mm Stage 535271
    2.77mm/3.2mm    		 Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)    		 CG1136
    Microsemi    		 360° Model
    713484 C7-GRAPHITE-1140-A Pb80/Sn20
    Pb90/Sn10    		 35x35mm 5.9mm
    CF
    Heat Sink    		 Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)    		 CN1140
    CF1140
    713482 C7-GRAPHITE-1144-A Pb80/Sn20
    Pb90/Sn10    		 35x35mm Stage 535290
    2.92mm/3.7mm    		 Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)    		 CG1144-DC348D
    713453 C7-GRAPHITE-1148-FF Pb80/Sn20
    Pb90/Sn10    		 35x35mm 2.6mm Plastic 34x34 1.0mm Ø0.38mm
    (15 mil)    		 FF1148
    FFG1148
    Xilinx
    713480 C7-GRAPHITE-1152-A Pb80/Sn20
    Pb90/Sn10    		 35x35mm Stage 535270
    2.77mm/3.2mm    		 Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)    		 CG1152
    Microsemi    		 360° Model
    713451 C7-GRAPHITE-1152-B Pb80/Sn20
    Pb90/Sn10    		 35x35mm Stage 535140
    1.4mm/2.1mm    		 Plastic 34x34 1.0mm Ø0.38mm
    (15 mil)    		 Igloo2
    Microsemi
    FC1152
    FCG1152    		 360° Model
    713452 C7-GRAPHITE-1152-C Pb80/Sn20
    Pb90/Sn10    		 35x35mm Stage 535260
    2.6mm/2.6mm    		 Plastic 34x34 1.0mm Ø0.38mm
    (15 mil)
    Pin-Pack 2.0    		 Virtex4
    Xilinx
    FF1152
    FFG1152    		 360° Model
    713440 C7-GRAPHITE-1152-D Pb80/Sn20
    Pb90/Sn10    		 35x35mm 2.6mm
    Dome
    Heat Sink    		 Plastic 34x34 1.0mm Ø0.30mm
    (12 mil)
    Flip-Pack 2.0    		 Virtex4
    Xilinx
    FF1152
    FFG1152    		 360° Model
    713441 C7-GRAPHITE-1152-E Pb80/Sn20
    Pb90/Sn10    		 35x35mm 2.6mm
    Dome
    Heat Sink    		 Plastic 34x34 1.0mm Ø0.30mm
    (12 mil)
    Flip-Pack 2.33    		 Virtex4
    Xilinx
    FF1152
    FFG1152    		 360° Model
    713485 C7-GRAPHITE-1152-H Pb80/Sn20 35x35mm Stage 535250
    2.5/xx mm    		 Ceramic 34x34 1.0mm Ø0.51mm
    (20 mil)    		 CG1152
    Honeywell    		 360° Model
    713470 C7-GRAPHITE-1152-M Micro-Coil
    0.50x1.27mm    		 35x35mm 3.2mm Ceramic 34x34 1.0mm Ø0.50mm
    (20 mil)    		 CG1152
    Microsemi
    713460 C7-GRAPHITE-1152-MC Micro-Coil
    0.40x1.0mm    		 35x35mm Stage 535140
    1.4mm/2.1mm    		 Plastic 34x34 1.0mm Ø0.40mm
    (16 mil)    		 Igloo2
    Microsemi
    FC1152
    FCG1152    		 360° Model
    713461 C7-GRAPHITE-1152-MX Micro-Coil
    0.40x1.0mm    		 35x35mm Stage 535260
    2.6mm/2.6mm    		 Plastic 34x34 1.0mm Ø0.40mm
    (16 mil)    		 Virtex4
    Xilinx
    FF1152
    FFG1152    		 360° Model
    713680 C7-GRAPHITE-1272-A Pb80/Sn20
    Pb90/Sn10    		 37.5x37.5mm 3.3mm Ceramic 36x36 1.0mm Ø0.51mm
    (20 mil)    		 CG1272
    Microsemi
    713670 C7-GRAPHITE-1272-M Micro-Coil
    0.50x1.27mm    		 37.5x37.5mm 3.3mm Ceramic 36x36 1.0mm Ø0.51mm
    (20 mil)    		 CG1272
    Microsemi
    713682 C7-GRAPHITE-1272-C Pb80/Sn20 48x48mm 3.88mm Ceramic 36x36 1.0mm Ø0.51mm
    (20 mil)    		 Microsemi
    Adapter
    SK-RT4K
    CG1272-KITBTM
    713650 C7-GRAPHITE-1295-A Pb80/Sn20
    Pb90/Sn10    		 37.5x37.5mm 2.75mm
    Dome
    Heat Sink    		 Plastic 36x36 1.0mm Ø0.38mm
    (15 mil)    		 Freescale
    FF1295    		 360° Model
    713651 C7-GRAPHITE-1295-B Pb80/Sn20
    Pb90/Sn10    		 37.5x37.5mm 2.75mm
    Dome
    Head Sink    		 Plastic 36x36 1.0mm Ø0.30mm
    (12 mil)    		 Freescale
    FF1295    		 360° Model
    713980 C7-GRAPHITE-1509-A Pb80/Sn20
    Pb90/Sn10    		 40x40mm Stage 540350
    3.6mm/4.7mm    		 Ceramic 39x39 1.0mm Ø0.51mm
    (20 mil)    		 1509
    Microchip    		 360° Model
    713981 C7-GRAPHITE-1509-CN Pb80/Sn20
    Pb90/Sn10    		 40x40mm 6.0mm(?)
    CN
    Heat Sink    		 Ceramic 39x39 1.0mm Ø0.51mm
    (20 mil)    		 CF1509
    Xilinx    		 360° Model
    714180 C7-GRAPHITE-1657-A Pb80/Sn20
    Pb90/Sn10    		 42.5x42.5mm Stage 542250
    2.54mm/3.3mm    		 Ceramic 41x41 1.0mm Ø0.51mm
    (20 mil)    		 CGA1657
    TopLine
    DC417    		 360° Model
    714170 C7-GRAPHITE-1657-M Micro-Coil
    0.50x1.27mm    		 42.5x42.5mm Stage 542251
    2.54mm/3.3mm    		 Ceramic 41x41 1.0mm Ø0.51mm
    (20 mil)    		 CGA1657
    TopLine
    DC417    		 360° Model
    714181 C7-GRAPHITE-1657-B Pb80/Sn20 42.5x42.5mm Stage 542200
    2.0mm/3.26mm    		 Ceramic 41x41 1.0mm Ø0.51mm
    (20 mil)    		 CGA1657
    Microsemi
    RTG4
    DC416    		 360° Model
    714171 C7-GRAPHITE-1657-MC Micro-Coil
    0.5x1.27mm    		 42.5x42.5mm Stage 542201
    2.0mm/3.26mm    		 Ceramic 41x41 1.0mm Ø0.51mm
    (20 mil)    		 CGA1657
    Microsemi
    RTG4
    DC416    		 360° Model
    714251 C7-GRAPHITE-1738-A Pb80/Sn20
    Pb90/Sn10    		 42.5x42.5mm 2.65mm
    Flat Heat Sink    		 Plastic 42x42 1.0mm Ø0.38mm
    (15 mil)    		 Xilinx
    EF1738
    Flat Lid    		 360° Model
    Photo: TOP •  Base
    714261 C7-GRAPHITE-1738-M Micro-Coil
    0.40x1.0mm    		 42.5x42.5mm 2.65mm
    Flat
    Heat Sink    		 Plastic 42x42 1.0mm Ø0.40mm
    (16 mil)    		 Xilinx
    EF1738
    Flat Lid    		 360° Model
    714280 C7-GRAPHITE-1752-A Pb80/Sn20
    Pb90/Sn10    		 45x45mm
    		 Stage 542410
    4.1/4.9mm
    Without
    CN Heat Sink    		 Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 LGA1752
    Without HS    		 360° Model
    714281 C7-GRAPHITE-1752-CN Pb80/Sn20
    Pb90/Sn10    		 45x45mm Stage 542602
    6.0/6.0mm
    CN Heat Sink    		 Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 CN1752 360° Model
    714282 C7-GRAPHITE-1752-CF Pb80/Sn20
    Pb90/Sn10    		 45x45mm 7.0mm
    CF
    Heat Sink    		 Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 CF1752 360° Model
    714283 C7-GRAPHITE-1752-UT Pb80/Sn20
    Pb90/Sn10    		 45x45mm 7.2mm
    UT
    Heat Sink    		 Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 UT1752
    Aeroflex
    Cobham    		 360° Model
    714270 C7-GRAPHITE-1752-M Micro-Coil
    0.50x1.27mm    		 45x45mm Stage 542410
    4.1/4.9mm
    Without
    CN Heat Sink    		 Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 CLGA1752 360° Model
    714271 C7-GRAPHITE-1752-CN-M Micro-Coil
    0.50x1.27mm    		 45x45mm Stage 542602
    6.0/6.0mm
    CN Heat Sink    		 Ceramic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 CN1752 360° Model
    714284 C7-GRAPHITE-1752-G28 Pb80/Sn20
    Pb90/Sn10    		 42.5x42.5mm 2.88mm
    Dome
    Heat Sink    		 Plastic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 LGA1752-G28
    714272 C7-GRAPHITE-1752-G28M Micro-Coil
    0.50x1.27mm    		 42.5x42.5mm 2.88mm
    Dome
    Heat Sink    		 Plastic 42x42 1.0mm Ø0.51mm
    (20 mil)    		 LGA1752-G28
    724482 C7-GRAPHITE-1752-RU Pb80/Sn20 57x57mm
    		 4.1mm Ceramic 44x44
    15-Row    		 1.27mm Ø0.51mm
    (20 mil)    		 CG1752RU 360° Model
    714350 C7-GRAPHITE-1825-A Pb80/Sn20
    Pb90/Sn10    		 46x46mm
    		 2.3mm Ceramic 43x43 1.0mm Ø0.38mm
    (15 mil)    		 CG1825 360° Model
    714650 C7-GRAPHITE-2104-A Pb80/Sn20
    Pb90/Sn10    		 52.5x52.5mm
    		 3.62mm
    Flat
    Heat Sink    		 Plastic 46x46 1.0mm Ø0.38mm
    (15 mil)    		 Xilinx
    FHGB2104
    XCVU13P    		 360° Model
    794840 C7-GRAPHITE-2400-A PGA Pin 47.5x47.5mm
    		 15.2mm PMN 50x48 X0.91 Y0.99mm Ø0.30mm
    (12 mil)    		 PMN2400A 360° Model
    794843 C7-GRAPHITE-2400-D PGA Pin Ø85mm
    		 15.2mm PMN PUCK 50x48 X0.91 Y0.99mm Ø0.30mm
    (12 mil)    		 PMN2400D 360° Model
    715480 C7-GRAPHITE-2460-A Pb80/Sn20 57x49mm
    		 Stage 557540
    2.5/5.44mm    		 Ceramic 54x46 1.0mm Ø0.51mm
    (20 mil)    		 CG2460A
    Honeywell    		 360° Model
    Note 1: Drawing Number System. 1st digit= 7 • 2nd digit=Pitch (1=1.0mm, 2=1.27mm) • 3rd/4th digit=Matrix • 5th digit=Column ØDia • 6th digit=Version
    Note 2: Model Number System. C7-GRAPHITE SET • 1234 = Nbr. Columns • A = Rev/Version
    Note 3: Consult with TopLine for recommended C7-GRAPHITE SET.
     
     
     
     
     

    		 About Alignment Tool
    Precision tool-set for optically aligning pads on LGA grid array packages. Simple to use. Place reticle frame over the base graphite. Adjust the LGA package X , Y and Theta so that the pads on the LGA optically center between the grid lines on the reticle. Quick and accurate method to confirm that the pads on the LGA are in alignment before applying solder paste or attaching columns to the LGA.

    Features:
  • LGA Size: Up to 45x45mm
  • Pitch: 1.0mm and 1.27mm
  • Underside Recess: 0.8mm (30mil)
  • Place over the base Graphite Tool
  • Set Includes frame and precision reticle
    •
     
     
     
     

    Flip-Pack®
    Cassette carrier loaded with solder columns or micro-coil springs    		 Flip-Pack® U.S. Patent 9,629,259 and
    Pin-Pack®  Patent No. 9,108,262

    Cassette carrier is pre-loaded with solder columns. Matches the pitch and matrix of the substrate's array. Columns are held in place by top and bottom covers. The columns gently glide into the graphite fixture by the force of gravity after removing the cover and flipping upside down.

  • With Pb80/Sn20 Cu ribbon columns.
  • With Pb90/Sn10 bare columns.
  • With Micro-coil springs.

  • Exploded View Flip-Pack System

  • Section View Flip-Pack Detail

  • Process Steps Flip-Pack (PDF)



    • Features
  • OD Size: 2.0" (50.8mm) SQ.
  • Columns: up to 1752
  • Select Column type, ØDia, length and alloy
  • See Flip-Pack Details
    •
     
     
     
     

    C7-WEIGHT
    Photo 1   •   2    		 C7-WEIGHT
    Optional weight for constraining Micro-Coil Springs inside C7-GRAPHITE. Simply place the WEIGHT on the top plate of the C7-GRAPHITE. After completing the reflow procedure, remove the C7-WEIGHT and set aside for repeated usage.

    Features
  • Material: Graphite
  • Use with C7-GRAPHITE
  • For Micro-coil Springs.
  • For light weight columns.
  • 360° Assembly
  • 360° Model
    •  
     
    Model C7-TAMP
    C7-TAMP TOOL gently pushes columns into the solder paste while loaded in the top graphite plate. Keep the tamping tool in place during reflow. Remove after reflow is completed.

    Features
  • Size: 45 x 45mm
  • Material: Titanium Pins
  • Pitch: Choose 1.0mm or 1.27mm
  • Use with C7-GRAPHITE
  • Tool presses columns into solder paste during reflow.
    •
     
     

    Top View
    Holds CCGA
    during planarization process
    Bottom View
    Column Planarizing Side
    		 COLUMN
    PLANARIZING
    TOOL
    Securely locks the CCGA while columns are safely planarized. Place the CCGA inside of the tool. The internal shim allows columns to slightly protrude outside the brass plate. Hold the brass plate face down on a rotating silicon carbide 240 grit (53um particle) abrasive lapping wheel at 150 RPM. Within seconds all columns are planarized. Final step use a 15um diamond polishing wheel to shine and polish the tips of the columns. Accessory EXTRACTION tool gently removes CCGA after planarizing

    Features PDF
  • CCGA Size: 21mm to 45mm
  • Column Length: See Below
  •  YouTube How to use it.
    •
     
     

    Top View
    Alumimum Model with Lid
    or Heat Spreader
    Bottom View
    Aluminum Model with Pads
    		 Aluminum
    CGA
    MODELS
    Alumimum AL-CG models are 1:1 life size replicas of actual CCGA substrates (without columns). These models are useful for fitness tests for new graphite designs. In case an actual CCGA component is not available for a fitness test, then TopLine can provide aluminum models to the exact size of your CCGA substrate outline. Machined dimples on the bottom side simulate actual diameter pads. Aluminum substrates can be used for training operators without fear of damaging expensive CCGA components.

    Features
  • Size: 19mm to 60mm
  • Ø Pad Dia: Life Size
  • Heat Spreader/Lid: Yes
    •
     
     

    Pins lift CCGA from Graphite
    Extraction Tool     		C7-EXTRACT Tool
    LIFTS CCGA
    From Graphite
    Place inverted top graphite over positioning pins to gently lift the CCGA package from the graphite. Select the tool that matches the specific CCGA package. Use for CCGA with columns or micro-coil springs.

    Features
  • CCGA Size: 21mm to 45mm
  • Column Length: All
  • Pitch: All
    •  360° Model
     
     

    Top View
    Universal Tool 700011
    Holds all 2-inch Flip-Pack
    Bottom View    		 C7-INSERT Tool
    For FLIP-PACK®
    Allows easy insertion of FLIP-PACK® into graphite tool set. Place the FLIP-PACK into insertion tool. Place graphite upside down onto the C7-INSERT tool. Flip graphite tool set right side up. Columns will gently fall with gravity into the silos in the graphite. Remove the FLIP-PACK and place graphite into reflow oven to attach columns onto the CCGA.
     
     

    C7-VACUUM-CHUCK-A  (703100)    		 C7-VACUUM-CHUCK-A
    Vacuum Chuck
    Holds Down LGA in Graphite
    During Solder Paste Stencil Printing
    Simply place graphite on top of the C7-VACUUM-CHUCK-A tool. Connect to vacuum source using 5/16-inch (8mm) diameter hose. Creates a vacuum within the graphite structure to firmly hold down the LGA. Prevents LGA (CLGA) substrate from lifting while applying solder paste during stencil printing. Provides easy access to the X/Y adjustable knobs on the graphite base.

    Features
  • CCGA Size: Up to 52.5mm
  • Column Length: All
  • Pitch: All
  • Footprint: ≤4.0-inch SQ
    •
     

    STENCIL PRINTER
    WITH SQUEEGEE
    PRINTER WITH STENCIL    		 C7-PRINTER
    For Solder Paste®
    A complete manual solder paste stencil printer for attachment of solder columns and Micro-coil springs. Rugged construction. Mates directly onto TopLine's Graphite fixture. C7-PRINTER set includes a stencil frame, stencil clamp and hardware. Select 4.250" (108mm) stencils from TopLine or make your own system. Tooling change-over for a new device is less than 10 minutes. Vernier knobs on graphite base allows fine-tuning X/Y theta adjustmets.

     
    Hardware and Accessories
    DWG Number Description Thread
    ØDiameter    		 Length Slot Screw Driver
    704039 Button Head Screw
    SS 8-18 Black    		 4-40 0.25" 1/16"
    Hex    		 704000
    704051 Cap Screw
    SS 316    		 10-32 0.50" 5/32"
    Hex    		 704009
    704032 Set Screw
    SS 316
    For Graphite Pin    		 4-40 0.125" 3/64"
    Hex    		 704003
    702551 Alignment Pin
    SS 318    		 Ø 0.25"
    6.35mm    		 0.375"
    9.52mm    		 - -
    702562 Alignment Pin
    Graphite    		 Ø 0.25"
    6.35mm    		 0.484"
    12.3mm    		 - -
     
     
    Tray Packaging for Graphites
    DWG Number Description Tray
    Thickness    		 Graphite
    Contents
    700003
    700001    		 JEDEC TRAY
    JEDEC COVER    		 1/4" Tray
    1/4" Cover    		 1/4" BASE GRAPHITE
    1/4" TOP GRAPHITE
    700008
    700007    		 JEDEC TRAY
    JEDEC COVER    		 1/2" Tray
    1/4" Cover    		 1/2" BASE GRAPHITE
    1/4" TOP GRAPHITE
    790300
    790925    		 JEDEC TRAY
    JEDEC COVER    		 1/2" Tray
    1/2" Cover    		 1/2" BASE GRAPHITE
    .4" XY GRAPHITE STAGE
    1/4" TOP GRAPHITE
     
     
    Model Numbering System
        C7     -     GRAPHITE     -     1152     -     Option    
    Series   Description   Columns   Variations
    Attachment Tool
    Series   •   Description
    C7 = CCGA tool-set






    		  Tool Type
    NAME • Description
    GRAPHITE = Full Set Graphite
    STAGE = X/Y Bottom Graphite
    BASE = Bottom Graphite
    TOP = Top Graphite
    DOCK = Graphite Docking
    TAMP = Tamping Tool
    EXTRACT = Extraction Tool
    STENCIL = Solder Paste Stencil
    SHIM = Riser for LGA/Substrate
    OPTIC = Optical Alignment Reticle
    PLATE = Graphite Insert Weight
    PEG = Metal Positioning Pins     		  Columns
    Code • Nbr. Pads
    169 = 169 pins
    255 = 255 pins
    360 = 360 pins
    484 = 484 pins
    624 = 624 pins
    672 = 672 pins
    717 = 717 pins
    896 = 896 pins
    1140 = 1140 pins
    1144 = 1144 pins
    1152 = 1152 pins
    1272 = 1272 pins
    1657 = 1657 pins
    1752 = 1752 pins
    2577 = 2577 pins

    Contact TopLine Other Pins




    		   SET
    Code • Version
    A • Version A
    CF • Version CF
    CN • Version CN
    RU • Version RU
    M • Micro-coil
    Other Version Available







    Optical Alignment Plate
    Code • Pitch • LGA ØPad Dia
    E20 • P1.0mm • Ø20mil (0.5mm)
    E30 • P1.0mm • Ø30mil (0.8mm)
    F30 • P1.27mm • Ø30mil (0.8mm)
     
     
    Drawing Number System
     
        7         1         42         80    
    Series Pitch or Size Tool Number Version
    C7 Tool-set
    Code • Item Description
    2 = Alignment Tool
    3 = Interposer with Columns
    4 = Titanium Tamping Tool
    5 = Graphite X/Y Stage
    6 = STENCIL (Solder Paste)
    7 = Graphite Set & Accessories
    8 = Flip Pack Pre-loaded Columns
    9 = Future
    		 GRAPHITE SET
    Code • Pitch
    1 = 1.0mm  
    2 = 1.27mm
    4 = 0.4mm  
    5 = 0.5mm  
    6 = 0.65mm
    8 = 0.8mm  
    9 = Special 
    0 = Special 










    GRAPHITE STAGE
    Code • X/Y Size
    21 = 21x21mm
    23 = 23x23mm
    25 = 25x25mm
    27 = 27x27mm
    29 = 29x29mm
    31 = 31x31mm
    32 = 32.5x32.5
    33 = 33x33mm
    35 = 35x35mm
    37 = 37.5x37.5
    40 = 40x40mm
    42 = 42.5x42.5
    45 = 45x45mm
    52 = 52.5x52.5    		 GRAPHITE SET
    Code • Matrix
    19 = 19x19
    22 = 22x22
    24 = 24x24
    25 = 25x25
    26 = 26x26
    27 = 27x27
    30 = 30x30
    34 = 34x34
    35 = 35x35
    36 = 36x36
    39 = 39x39
    40 = 40x40
    42 = 42x42
    43 = 43x43
    44 = 44x44



    Graphite STAGE
    Code • LGA (Z) Thick
    08 = 0.8mm
    10 = 1.0mm
    15 = 1.5mm
    20 = 2.0mm
    25 = 2.5mm
    30 = 3.0mm
    35 = 3.5mm
    40 = 4.0mm
    45 = 4.5mm
    50 = 5.0mm
    60 = 6.0mm
    70 = 7.0mm
    		 GRAPHITE SET
    Code • Ø Column Diameter • Version
    1# = Ø6 mil •   Ø0.15mm • Cu Wire
    2# = Ø8 mil •   Ø0.20mm • Cu Wire
    3# = Ø10 mil • Ø0.25mm • Cu Wire
    4# = Ø12 mil • Ø0.30mm • Column
    5# = Ø15 mil • Ø0.38mm • Column
    6# = Ø16 mil • Ø0.40mm • Spring
    7# = Ø20 mil • Ø0.50mm • Spring
    8# = Ø20 mil • Ø0.50mm • Column
    9# = Ø22 mil • Ø0.56mm • Column



    TITANIUM TAMPING TOOL
    Code • Version
    #0~#9 = Rev A~J



    GRAPHITE STAGE
    Code • Version
    0~9 = Rev A~J
     
    Column Attachment Flow Chart
    Step A - Set up and Solder Paste Stencil Process

    Preparation Tool Model Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7
    A.
    Set-up &
    stencil printing    		 C7-BASE
    and
    C7-PALLET    		 Attach wrist
    grounding
    strap to
    earth ground    		 Place bottom
    graphite
    C7-BASE
    into solder paste
    pallet fixture    		 Place LGA
    substrate
    into graphite
    C7-BASE    		 Align Stencil
    over pads
    on LGA    		 Print Sn63/Pb37
    solder paste
    to LGA pads    		 Gently remove
    graphite
    from pallet    		 Go to
    Step B
    column
    attach
    Follow normal stencil printing procedures with your own stencil, pallet and stencil printing machine.
    Be sure to remove metal positioning pegs from graphite before stencil printing.
     
     
    Step B - Column Attach Process

    Preparation Tool Model Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14
    B.
    Column attach
    using Pin-Pack
    pre-loaded
    cassette    		 C7-BASE
    C7-TOP
    Positioning Pegs    		 Place 3 pegs
    in bottom
    Graphite
    C7-BASE    		 Slide
    top graphite
    C7-TOP
    over the pegs    		 Place Pin-Pack
    over top graphite
    C7-TOP    		 Peel off the tape
    on the Pin-Pack.
    Gently tap the Pin-Pack
    with blunt tool    		 The columns will
    gravity feed into
    the top graphite
    TOP    		 Remove the
    empty Pin-Pack.
    Throw away
    or recycle
    to TopLine    		 Go to
    Step C
    Reflow
    Above are suggested instructions. Actual results might vary.
     
     
    Step C - Reflow Process

    Preparation Tool Model Step 15 Step 16 Step 17 Step 18 Step 19 Step 20 Step 21
    C.
    Reflow substrate
    in graphite    		 LGA Substrate
    C7-TOP
    C7-BASE    		 Place top
    and bottom
    graphite
    into reflow oven    		 Reflow Cool Down Gently remove
    the top graphite
    C7-TOP
    Remove CCGA
    and
    visually inspect
    columns
    and fillets    		 Place the CCGA
    in protective
    carrier tray    		 Go to
    Step D
    trimming
    & lapping
    solder
    columns.
    For best results, use vapor phase reflow oven. Alternatively, a 12-zone convection oven may be used.
     
     
    Step D - Column Trimming & Lapping Procedures

    Preparation Tool Model Step 22 Step 23 Step 24 Step 25 Step 26 Step 27 Step 28
    D.
    Trim
    columns    		 Place CCGA
    into column
    trimming machine    		 Cut (trim) columns
    to desired length.
    Example 2.21mm
    0.087" Long    		 Remove CCGA
    From trimming machine    		 Place CCGA into
    a pin lapping
    machine    		 Gentally lap
    ends of
    columns 1~2 mils
    (25~50µm)
    for
    coplanarity    		 Final
    packaging
    of CCGA
    in carrier tray    		 - -
    Trimming and/or lapping is required for CCGA with Pb90/Sn10 and Pb80/Sn20 copper wrapped solder columns.
    Trimming and lapping is not required for MCS Micro-coil Springs.

    LAPPING AND POLISHING WHEEL
    Also known as Faceting Machine
    Size: 8-inch (Ø200mm) diameter.
    Settings: Rotating Speed 150 RPM.
    Coarse lapping with Silicon Carbide 240 Grit Paper (53um particle)
    Finish polishing with 15um diamond lapping plastic film.
    Above are suggested instructions. Actual results might vary.
     
     
     
    ECCN: EAR99 Export Administration Regulations (EAR)
    HS Code: 8542.90.0000 ELECTRONIC INTEGRATED CIRCUITS AND MICROASSEMBLY PARTS
    ITAR: Micro-coil springs and dummy daisy chain CCGA are not restricted.
     
     
     
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    TopLine Corporation
    95 Highway 22 W
    Milledgeville, GA 31061, USA
    Toll Free USA/Canada (800) 776-9888
    International: 1-478-451-5000  •  Fax: 1-478-451-3000
    Email: sales@topline.tv

     ©2022 TopLine. All Rights Reserved.

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